Job Description

Job Description

Job Description

Controls PLC Programmer – Automotive

We are seeking a highly skilled Controls Programmer with hands-on experience in automotive automation systems , specifically with Ford controls standards . This role focuses on designing, programming, and commissioning PLC-based control systems for automated manufacturing processes in the automotive sector.

Key Responsibilities:

• Develop, implement, and troubleshoot PLC programs using Allen-Bradley ( RSLogix 5000 , Studio 5000) and Siemens platforms.
• Interpret and apply Ford NextGen or Fast standards to meet project requirements.
• Integrate robotics , HMI interfaces , and vision systems with production line controls.
• Work with electrical schematics , control panel layouts , and field wiring documentation.
• Collaborate with mechanical, electrical, and project engineering teams to ensure seamless system integration.
• Conduct onsite commissioning , debugging , and start-up support for automotive manufacturing lines.
• Perform I/O checks , safety checks , and system validation according to Ford specifications.
• Support change management , system upgrades , and production improvements on existing lines.

Qualifications:

• Proven experience as a Controls Engineer or PLC Programmer in an automotive manufacturing environment.
• Direct exposure to Ford standards , such as NextGen , Fast , or equivalent.
• Proficiency in ladder logic programming , structured text , and HMI configuration .
• Strong understanding of industrial automation , control systems architecture , and robot communication protocols .
• Familiarity with safety systems , including safety PLCs , E-Stops , light curtains , and lockout-tagout procedures .
• Ability to travel to customer sites for commissioning and support as needed.
• Strong problem-solving and communication skills with the ability to work independently or as part of a team.
• Diploma or degree in Electrical Engineering , Controls Engineering , Mechatronics , or related field.

Preferred Experience:

• Experience with robotic systems (e.g., Fanuc , ABB , KUKA ).
• Exposure to SCADA systems , data acquisition , and IIoT technologies.
• Previous work on body-in-white , powertrain , or final assembly lines.

Controls Programmer , PLC programs , Allen-Bradley , RSLogix 5000 , Studio 5000 , Siemens , Ford controls standards , Ford NextGen , Fast , robotics , HMI interfaces , vision systems , electrical schematics , control panel layouts , field wiring , onsite commissioning , debugging , start-up support , I/O checks , safety checks , Controls Engineer , PLC Programmer , automotive manufacturing , ladder logic programming , structured text , HMI configuration , industrial automation , control systems architecture , robot communication protocols , safety systems , safety PLCs , Electrical Engineering , Controls Engineering , Mechatronics , Fanuc , ABB , KUKA , SCADA systems , IIoT , body-in-white , powertrain , final assembly .

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